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Automated reject system helps in cheese production application

经过Mike Santora|5月20日,2021年

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IMAGE-1-VEPO-CHEESE

Vepo Cheese outlined high performance, future-proofing, and an independent reject system on each line, as key criteria for its Oudewater factory in The Netherlands.

北美奶酪部门去年价值56,976,000美元,预计将在2020-2023之间每年增长2.1%。荷兰进口的乳制品占市场份额的大量大量,统计数据去年报告了近8800万美元的价值。

对于为国家和国际市场提供的VEPO奶酪,该公司最近选择了堡垒技术来升级其检验过程,并为其日益增长的生产需求引入更具故障安全的解决方案。该公司概述了每一行的高性能,未来校样和独立的拒绝系统,作为荷兰欧丁式工厂的关键标准。

接近荷兰制造商Jansen Control系统设计紧凑的倾斜检查线,每个检测线都与垂直包装机集成,VEPO首先检查了堡垒的堡垒'隐形系统。然而,该公司很快意识到堡垒拦截金属探测器的敏感性增加以及它可以带来奶酪应用的优势。

Cheese comes in many forms and has high conductivity, so it is one of the most challenging products for metal detection. Explaining the issue, Fortress Regional Sales Manager Eric Garr comments, “Inspecting wet products has for many years presented cheesemakers with several challenges. Due to the high moisture content, combined with minerals and salt, cheese, like metal, can be very conductive — resulting in a high level of product effect. Also, in many cases, the product effect of cheese may lack a specific phase point as it moves through the aperture of a metal detector, adding to the challenge of overcoming the product effect.”

图像-2-VEPO奶酪

拦截器克服了可以淹没信号的“湿”产品效果的倾向,特别是由不锈钢污染物引起的信号。软件算法通过区分特定于产品的指示器和标志异常的指示器来实现这一点。

拦截器克服了可以淹没信号的“湿”产品效果的倾向,特别是由不锈钢污染物引起的信号。软件算法通过区分特定于产品的指示器和标志异常的指示器来实现这一点。经过singling out low-frequency signals, the Interceptor leaves the alert from stainless steel more readily identifiable in the higher-frequency range.

分离这两种读数的结果是来自金属的任何真正污染都不会被产品效果淹没。

在不中断生产流程的情况下隔离被拒绝的包装对VEPO来说也是至关重要的。在以前的检查线上,公司没有自动拒绝系统。如果识别出污染的包装,则皮带将停止,并且手术必须介入,去除包装,然后重新启动检查过程。这种业务中断影响了生产力。

Reaffirming the importance of automation efficiency, Technical Operations Manager at Vepo, Hugo van Put said, “The automated reject system gives us 100% control overproduction. There’s less human involvement, therefore less risk of human error. This also lowers the risk of a metal contaminant slipping through the safety net. From an efficiency perspective, continuous production is one of the main benefits.”

IMAGE 3 VEPO CHEESE

在不中断生产流程的情况下隔离被拒绝的包装对VEPO来说也是至关重要的。在以前的检查线上,公司没有自动拒绝系统。如果识别出污染的包装,则皮带将停止,并且手术必须介入。

不ting that the one-day installation went smoothly with clear training support, Hugo adds that false-positive rejects have also fallen since the systems were implemented. “Fortress metal detectors are really sensitive. This helps us feel confident that the risks of contaminants are minimal, with less chance of a food safety issue. Having the double readings within the Interceptor system also lowers the risk of false-positive rejects, which saves on food waste.”

Processing transparency is another advantage of the fully integrated packing system. Each metal detector has Contact Reporter software. Data from each packaging line is collated in a universal collection system, enabling quality assurance and production leaders to monitor processing and inspection performance from a centralized location. This automated record keeper developed by Fortress also helps the factory to keep track of and record data for rejects, tests, and process settings. Therefore, the cost of maintenance and spare parts is lower.

评论安装的安装,雨果在2019年8月居住,“效率是我们的生产过程中的一体化。两支球队在平衡产品质量和提高运营生产力方面,我们正准确地了解我们正在发生的地方。

堡垒技术
fortresstechnology.com.


Filed Under:包装
标记:堡垒技术

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