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What you need for fast and easy bottling machine implementation

ByMike Santora|April 14, 2016

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创建快速瓶标签(或拔罐)机器需要设计和执行复杂而动态的ECAM运动。在快速旋转平台上操作60多个集成电机/驱动器,并通过滑环将高功率和高速以太猫通信转移。

This type of design would require manipulators using the rapid and complex control of rotating mechanics that operate in a vibrating, humid and extreme temperature environment. In addition, there is the requirement of transmitting deterministic and “signal integrity” sensitive communication through the slip ring media. This could involve substantial time and many weeks of intensive work, requiring high-level expertise with considerable experience.

ElmoMC

Creating a fast bottle labeling (or cupping)
机器需要设计和执行复杂而动态的ECAM运动。

Advanced motion control by Elmo simplifies and eases the implementation process to the level of ordinary engineering, and shortens the motion control design and operation to less than three days.

智能软件工具箱简化了运动开发过程。它包含两组工具,第一组是开发阶段中使用的EASII高级工具的组成部分。第二组是一组“运动块”(EMBL,Elmo高级运动块),简化编程要求的库和机器模板。这些通常用于机器的过程开发阶段。两组相互补充,以在最快的时机中进行简单实现。“通过简单性进行情报”不仅消除了对多学科工程师的需求,而且还提高了运动控制性能,并大大缩短了上市时间,同时节省了工程资源。

Integrated motors
小型金口哨陶器集成在电动机内部。这简化了旋转的旋转木制,节省了可观的空间和重量,将电缆限制在DC总线加上Ethercat通信电缆上,并“收缩”电柜。这种“无控制”可减少诱导的EMI并改善噪声免疫。

Goldwhistle

黄金哨子宣传片被整合在电动机内部。这简化了旋转的旋转木制,节省了空间和重量,并将电缆限制在DC Bus Plus Ethercat Communication Cables。

Gold Servodrives
通过克服机械载荷的非线性性,对G-WHI致能器进行了宽的带宽和快速响应。这允许稳定操作,高通量和无错误操作。

大师
整个60卷宣传片的管弦乐队由大师进行,控制和监督整个装瓶过程。该多轴控制器通过与金伺服机结合运行来处理复杂的运动方案。

二重奏

二重奏必须足够坚固以承受旋转平台的机械振动。此处使用的最小电缆导致最小的外部噪声
and low EMI and RFI.

旋转平台用于高速瓶标签和拔罐。瓶子可自动送入机器中,并转移到旋转平台上。旋转平台由60个小足迹二重奏组成,这是一个集成的驱动器/电动机。由于旋转平台的尺寸有限,二重奏是该机器中必不可少的组件。二重奏定位在旋转平台上,并使用直接耦合来确保在摄像机图像捕获过程中旋转的精度。

工程师为有限的机器空间设计了紧凑的电动机/高功率驱动器。它使用高分辨率的绝对反馈来进行精确和伺服控制性能。二重奏必须足够坚固以承受旋转平台的机械振动。此处使用的最小电缆可导致最小的外部噪声和低EMI和RFI。

ECAM构建器工具
Four high-speed cameras are located at the stationary section of the machine. When bottles pass through a camera, a snapshot is taken and transferred to a host computer. The host computer processes the picture data and calculates the exact label position using an image processing algorithm. The bottle rotation is controlled by the Maestro, which sets the initial target labeling position and waits for the ECAM execute operation to start. The ECAM function running on the Maestro is one of the key functionalities used to operation this machine. All slaves operate in DS-402 standardized cyclic synchronized position mode of operation. The Maestro and EASII allow high interpolation levels for smooth motion trajectories with a minimum number of ECAM points. It enables fast dynamic table calculations, execution, table switching, multi-hierarchy topology building and virtual axis synchronization.

The advanced EASII, Elmo Application Studio ECAM tool combined with Elmo’s EMBL (Elmo’s Motion Block Libraries), allow fast design and testing of the ECAM trajectories to raise the machine level to operational within a matter of days.

ELMO运动控制
www.elmomc.com


Filed Under:TECHNOLOGIES + PRODUCTS,驱动器(DC),机械的,Motors • dc,软件,Slip rings + rotary unions
标记为:elmomotioncontrol,Elmomc

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