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The Metric vs Inch debate: Retaining rings weigh in

By保罗Heney|March 24, 2014

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The retaining ring was invented in Germany nearly 100 years ago and naturally followed the DIN metric standard since its inception. When the retaining ring was first produced in the U.S. a few decades later, it conformed to the inch standard. The U.S. engineers who conceived the inch version considered their design an improvement over the German DIN metric design. However, a series of events in the years to come proved that there was more value in offering both standards, if the U.S. was to meet worldwide demand for retaining rings.

In 1917, Hugo Heiermann worked on cylinders, pistons, and wrist pins used primarily in railroad locomotives for a company in his native Germany. He noticed that securing the wrist pin to the piston to prevent axial movement was a challenge. Traditional methods of accomplishing this often failed causing scoring and damage to the cylinder wall.

Heiermann believed he had a solution. In 1927, he submitted a patent for a device to be used “…in such a manner that the axial displacement thereof will be permanently prevented.” His solution was a spring ring inserted into a groove “…in such a manner that the said spring ring projects with its end surface to such an extent beyond the annular groove that the wide end surface of the ring forms a sure abutment for the bolt, pin or the like which is to be locked in position.” The patent was granted in May 1930 and the device he proposed became known as a retaining ring, which gained popular acceptance throughout Europe during the next few decades.

The retaining ring was always manufactured to DIN metric standards, since it was virtually unknown in the U.S. The original metric design called for a thicker ring that seated in a shallow groove. The rationale for this was that an unexpected overload would dislodge the ring from the groove without damaging the shaft or housing.

Then fate interceded and rings underwent a transformation. According to the industry story, the U.S. military had noticed the use of retaining rings in military equipment they encountered on the battlefield during World War II. Fascinated by the technology and eager to apply it to their own equipment, the U.S. military sought to set up a producer of retaining rings.

Waldes Kohinoor was already manufacturing bombtail fuses, 20mm anti-aircraft projectiles, zippers, and other equipment for the American war effort at its Long Island City, N.Y., facility. The military persuaded the company to take on the project and in 1942, it successfully produced the tooling needed to manufacture a line of retaining rings under the Waldes Truarc brand.

The company sought to improve on the design which would now be made to inch standards. Unlike their German counterparts, Waldes engineers sought to make a thinner ring that would fit in a narrower, deeper groove. The logic was that in the event of an overload, the shaft or housing would fail first, thus minimizing damage to the retained components.

Waldes engineers believed they were improving on the original DIN design by making the ring seat into a deeper groove. Obviously, there was contention between the two schools of thought. The issue was brought to a head in the 1970s, when the U.S. was in the middle of an effort to introduce metric standards to align our industries with the rest of the world.

Between 1974 and 1976, three main U.S. producers of retaining rings held a series of meetings in New York City to decide how to meet the competitive challenge of the metric system as it related to retaining rings. The group realized it was faced with two choices: Either support our inch system using “soft conversions” (for example, a 25mm ring is very close to a 1 inch ring) or capitulate and adopt the metric system.

By going the soft conversion route, the three competitors calculated they would be able to save 75% of the tooling used to produce the rings. So the companies decided to create a line of retaining rings which were essentially those inch rings that converted satisfactorily to metric dimensions. This became the ANSI Metric line, consisting of the MHO, ME, and MC series and seemed to embrace the best of both worlds: a thinner ring seated in a deeper groove that conformed to metric dimensions and tolerances.

Although Robert Slass, President and owner of Rotor Clip at the time, agreed to the ANSI metric line, he didn’t feel it was sufficient to satisfy future customer requirements. The ANSI metric line was limited and only offered three types of retaining rings; worldwide industries were accustomed to DIN metric standards. Plus, Slass knew you couldn’t serve these industries without a DIN metric line of retaining rings.

The company decided to give customers an alternative and let them choose. He began tooling an entire DIN metric line. It was quite a gamble at the time, but it paid off in the long run. Regardless of the standard, the design engineer has at his disposal the right ring for the application whether it needs to conform to DIN metric, ANSI metric or inch standards.

Guest blog by Joe Cappello, Director of Global Marketing,Rotor Clip.

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Filed Under:Mobile Hydraulic Tips
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About The Author

保罗Heney

Paul J. Heney, the VP, Editorial Director for Design World magazine, has a BS in Engineering Science & Mechanics and minors in Technical Communications and Biomedical Engineering from Georgia Tech. He has written about fluid power, aerospace, robotics, medical, green engineering, and general manufacturing topics for nearly 25 years. He has won numerous regional and national awards for his writing from the American Society of Business Publication Editors.

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