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执行器将喷嘴延伸到危险的地方

经过设计世界Staff|5月13日,2007年5月13日

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经过Leslie M. Morgan

Leslie M. Morgan
HELAC ​​CORP.

Firefighters have one of the most dangerous and demanding jobs in the public’s eye. They are called upon to face complex fires or natural disasters to save lives or property. Innovative technology to help protect people and property is in high demand from firefighting forces around the world. This urgent demand led Crash Rescue Equipment to team up with Helac Corp. to design a telescoping nozzle on fire trucks that allows the nozzle to penetrate composite fibers and be placed inside small door openings or other restricted areas.

“我们的Snozzle是一种快速攻击工具,可以穿透所有当前建筑,飞机,汽车或火车集装箱材料,包括复合板。通过使用Helac的液压旋转致动器定位我们的刺耳喷嘴,我们可以在各种航空和市政应用中迅速穿透和机动进入紧凑的空间,“坠毁救援设备的总工程师普拉迪北方。

crashrescuepanther.8x8.airport.gif
要燃烧,消防员往往必须
通过建筑物或结构打破他们的方式。特别崩溃救援
trucks, like this Panther, rely on the Snozzle quick attack tool to
穿透建筑,飞机,汽车或火车集装箱材料
including composite panels.


Better load management
在旋转执行器之前,坠机救援设备使用了两个电动机将刺穿和水量喷嘴定位在消防车上的伸缩臂上。当物体被刺穿时,也会放在水量喷嘴上,征收电机。

坠机救援设备改变了伸缩动臂组件的整体设计,以克服这个问题。它们将穿孔喷嘴的功能与水​​分开
音量喷嘴和使用Helac的螺旋式液压旋转致动器,将穿孔喷嘴置于伸缩臂上的180度。“因为固有的
features of a rotary actuator, our piercing nozzle could receive higher torque loads and hold side loads during piercing operations,” said North.

Another issue involved mounting. Aluminum castings were used to mount the dual motor nozzle assembly, often causing the castings to break under too much torque or load. The rotary actuators, however, are mounted directly onto the telescopic boom to become a structural part of the boom for increased durability and reliability.

A look inside

这是使液压旋转执行器独特的操作技术,并提供功能强大的特性组合 - 高扭矩和力矩载荷,高角度和紧凑的配置。

滑动花键操作技术取代多ple components and functions as a rotating device, mounting bracket and bearing, all-in-one. This innovation converts linear piston motion into powerful shaft rotation. Each actuator is composed of two moving parts – the central shaft and piston. Helical spline teeth on the shaft engage matching teeth on the piston’s inside diameter. A second set of helical splines on the piston’s outside diameter mesh with the gear in the housing. When hydraulic pressure is applied to the piston, it moves axially, while the helical gearing causes the piston and shaft to rotate simultaneously.

Helac Piercing.Nozzle.Deploy.gif
液压旋转致动器控制
telescoping nozzle through its 180º of motion. The actuator also
handles high torque and moment loads, as well as high angles of
rotation.


研究选择

崩溃救援设备looked into several electric positioning alternatives before proceeding with a hydraulic rotary actuator. They wanted to avoid adding hydraulic lines to the internal electrical flex tube if at all feasible.

They began their search with electric linear cylinders, yet quickly discovered that the geometry wouldn’t fit the application and that the cylinders also needed a much higher degree of rotation. Additionally, cylinders have external rods and linkages that would increase the maintenance costs associated with particle contamination to the electric circuitry.

Electric motors were also researched. This possibility failed to offer the torque requirements or mounting strength needed for the piercing nozzle application.

选中的扶轮致动器提供了工程师s with compact configurations, 180º of smooth rotation, and a durable, enclosed envelope without any external moving parts. It also offered torque output to 740,000 in.-lbs, even though only 4,200 in.-lbs of torque were needed to operate the piercing nozzle.

The L20-4.5-180° rotary actuator was mounted directly onto the boom. Because of the actuator’s high radial and torque capacity, auxiliary bearings are not needed. All external forces are supported solely by the actuator.

“We saved money internally by using the actuator instead of an alternative electric positioning device, even with the addition of the hydraulic lines in the electrical flex tube. More importantly, we were able to offer the same product at the same price point with added capacity,” states North.

Advantages
According to North, there are three significant benefits with rotary actuators. “The rugged design of the entire unit resulted in higher torque output and holding loads, and the compact configuration made it possible for the actuator to fit on the end of the boom,” says North. “Plus, it was more cost effective than other rotary devices that we had researched.”

此外,执行器允许它们将他们的Snozzle产品销售为更多在市政和航空市场的应用。刺耳喷嘴的容量增加
penetrate tougher fiber materials will help the company diversify into these new markets with no additional cost to their customers.

“We’ve recently received customer requests to rotate the piercing nozzle 270º instead of 180,” states North. “Another attractive feature of Helac’s rotary actuators is their ability to rotate up to 360º.”

cg.l20cutaway.gif.
In the rotary actuator, sliding-splines
replace multiple components and functions for an all-in-one rotating
装置,安装支架和轴承。这项创新转换线性
piston motion into powerful shaft rotation. Plus, the actuators offer
torque output up to 740,000 in.-lbs.


On the job
When a Federal Express MD-10’s landing gear collapsed in December 2003 and the plane caught fire and skidded off the side of the runway, a Snozzle piercing nozzle was used to douse the fire. The firefighters had to contend with winds of 15 to 25 knots, gusting to 30, yet the piercing nozzle allowed them to penetrate the fuselage and a cargo can and spray foam inside. The main body of the fire, which destroyed the right wing, was under control in 15 minutes of the ARFF crews’ arrival. The entire flight crew was saved including 99 percent of the 18,000 pounds of cargo, half of which was U.S. mail. This was one of the first times firefighters had been able to stop a FedEx plane in an accident from burning up.

In another example, firefighters from 8 Wing Trenton used a high tech firefighting truck with a Snozzle to douse a fire at a plastics factory in Cobourg, Ontario in April 2005. The “Red-10” crash truck, normally used for aircraft crashes or fires, helped bring the potentially toxic plume under control with the help of 100 firefighters and 14 departments. “Our job was to cool down the plastic because we were the only ones with the kind of truck that could do that,” recalls 8 Wing firefigher, Corporal Stephane Charest. The cooperation between the military and civilian firefighters turned a potentially deadly situation into a manageable emergency with no loss of life.

崩溃救援设备和Helac公司将继续共同努力发展
可用于保护人员和财产和提供的创新技术
firefighters with a powerful tool.

崩溃救援设备
www.crashrescue.com.
Helac Corporation
www.helac.com.

::设计世界::


Filed Under:Actuators那关闭公路•建筑
Tagged With:HELAC.

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