Motion plastics manufacturer igus introduced new tribologically optimized plain bearings that ensure lubrication-free mounting of individual chain links, which will increase the uptime of crane systems and gantries.
长途旅行的P4.1滚子链还可以选择使用新的Isense磨损传感器进行Igus的预测维护概念。
The P4 system from igus has been the solution for demanding applications for many years. The P4 roller chain has proven itself in more than 1,000 crane and gantry applications worldwide, with travel distances of up to 800 meters, high speeds of more than five meters per second and several million cycles with low vibration and noise.
Using rollers integrated in the chain link, the friction is reduced to a minimum and the service life prolonged to the maximum. Due to the offset between the upper run and lower run, the plastic rollers are not rolled over, but roll past each other to allow for smooth and efficient operation.
As a result, the coefficient of friction decreases and the drive power is reduced by 57 percent. Users such as ZPMC, the world’s largest crane manufacturer, have been relying on the reliable profile roller chain for many years. With the new lubrication-free and maintenance-free plain bearings made of high-performance plastics, igus has now developed the e-chain even further.
PIN孔连接点重新装备无维护的普通轴承
自1964年以来，Igus一直在开发和生产高性能的塑料，用于无润滑的普通轴承和坚固的电子链。通过在这两个区域的经验和新塑料化合物的研究中，Igus开发人员能够显着提高P4的可靠性。1个滚子链。
该链包含一个针对每个链链接连接中的旋转孔连接点。PIN孔连接点已经重新装备了免维护的底摩尔聚合物平原轴承，这使使用寿命增加了一倍以上。通过这种进步，例如，港口中的集装箱起重机现在可以实现超过15年或20,000的使用寿命，加上维护较低和可靠性高的运营时间。
智能监控计划维护
可以在新的P4.1上配备智能监视传感器，例如新安装的普通轴承的磨损传感器。传感器可以向Igus ICOM通信模块发送信号，并且可以提前计划维护。根据客户的要求，ICOM模块的数据可以直接集成到现有的软件环境和Intranet系统中，以获得维护消息，或者可以连接到IGUS数据中心以进行智能和动态的服务寿命预测。在这种情况下，经常将机器学习和AL算法的维护建议与许多现有应用程序的数据进行比较并定义。
With the intelligent networking of the P4.1 roller chain, a maintenance engineer can access the service life data of the energy chain at any time and at any location.
igus
www.igus.com
Filed Under:Bearings
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